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ADDITIVE MANUFACTURING






                         CREATING LAYER BY LAYER


                         Additive manufacturing, a technology that started with the goal of rapid proto-

                         typing, has now expanded its goal towards making lighter, complex shapes with
                         acceptable strength. The reduction in the material used, lesser number of parts

                         for maintenance, lesser transportation, and reduced energy consumption make
                         this manufacturing technique a truly sustainable solution.




































                                                                                                                Source: Ansys


                         Structural simulation of a bracket’s lattice structure


                         A      recent conversation with   ly,  and  billions  of kilograms  of  Advantages of additive
                                one
                                    of my non-Indian
                                                       toxic material waste
                                                                          are
                                                                              gen-
                                                                                     manufacturing
                                friends  on  the  topic of  erated  every year and  pollute  Creating  a  simulation-based
                         how we are taking on sustainable   both  water and  air. Many big  workflow  can  predict  part
                         development ended  with  my re-  cities in the world today are in   quality and  has  the  potential
                         ply: “When any automobile compa-  the red zone. Hence, there is an   to significantly reduce the pro-
          LALAN SINGH
          Technical Manager   ny wants to sell its product in India,   urgent need  to minimize  our  cess time required by the tradi-
          A&D
          South and ASEAN   the first question they come up with   carbon footprint at every stage.   tional method. Simulation soft-
          Ansys          is ‘Kitna deti hai/What is the mile-  When  introducing a  new pro-  ware  lets  one  create  additive
          lalan.singh@
          ansys.com      age?’”  This  translates  to how effi-  duction  technology,  because  manufacturing (AM)  designs
                         cient/less polluting a vehicle is.  many parts  must be  produced  and  simulate  the  metal addi-
                         Jokes  apart,  the  recent pan-  and verified until target quality   tive  manufacturing process  to
                         demic has  made  people  and  can be achieved, the traditional   reduce  product development
                         organizations  rethink  sustain-  trial-and-error validation  pro-  time. It is an end-to-end manu-
                         able  development. Millions  of  cess is extremely time-consum-  facturing solution that can save
                         hectares of forest are lost year-  ing and expensive.       both time and money.



          www.mmindia.co.in                                                           November-December 2021 |  33
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