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Finding solution
                                         Challenges:                  “We  decided  to  switch  to

                                         Programmers at Paragon       ESPRIT CAM software because
                                                                      it supported the latest machine
                                         Medical – Southington
                                                                      tool features  and  its  powerful
                                         previously programmed
                                                                      simulation  capabilities  that en-
                                         complex parts using
                                                                      able us to optimize the program
                                         machine control. They would
                                                                      without taking up  valuable
                                         enter manual commands        machine time,” says Dale Aker-
                                         but would not be sure of     ley,  Advanced  Manufacturing
                                         accuracy or collisions until   Department Leader,  Paragon
                                         they ran the part for the first   Medical – Southington.
                                         time. Balancing operations   Akerley  began  programming
                                         between the machine’s two    the  tubes  with  ESPRIT by im-
                                         spindles was also difficult   porting the  SolidWorks  CAD
                                         and time-consuming.          file  that  was  provided  by
                                                                      the  customer. Importing the
                                         Solution:                    part geometry saves  time  and
                                                                      minimizes  errors  by ensuring
                                         The company switched         that the  program  matches  the  Balancing
                                         to ESPRIT CAM software       customer’s  original vision. ES-  operations
                                         because it supported the     PRIT then analyzes the import-  between the
                                                                                                    machine’s
                                         latest machine tool features   ed geometry and automatically   two spindles
                                         and its powerful simulation   recognizes all the features, such   was also
                                         capabilities that enable it   as  the  holes  and  boots  men-  difficult.
                                                                                                    Programmers
                                         to optimize the program      tioned earlier.               had no way
                                         without taking up valuable   He selected each feature of the   to determine
                                         machine time.                part and  picked  a  tool to ma-  whether it
                                                                                                    was efficient
                                                                      chine  from  a  graphical repre-
                                                                                                    to perform
                                                                      sentation  of the  Citizen  Swiss
                                                                                                    turning and
          commands  to coordinate  the  grammers had no way to deter-  lathe. The  knowledge  base,  in-  drilling on
          operations  of the  two spindles.  mine whether it was efficient to   cluded  with  the  software,  au-  the main
          After completing the  program,  perform turning and drilling on   tomatically generates  typical  spindle and
          programmers  would  not be    the  main  spindle  and  perform  machining parameters  such  as  perform a
                                                                                                    secondary
          sure  of accuracy or collisions  a  secondary operation  on  the  cutting speed,  feed  rate,  and
                                                                                                    operation on
          until they ran  the  part for the  sub-spindle at the same time. If   depth  of cut. Both  the  detailed  the sub-spin-
          first time.                   time is money, then these deci-  features on the front end of the   dle at the
          Balancing  operations  between  sions  were  doubly important.  part and  the  holes  were  pro-  same time.
          the machine’s two spindles was   One spindle often sat idle until   duced  by the  laser—which  can
          also difficult. For example, pro-  the other finished its operation.   produce  nearly any geometric
                                                                      shape to an accuracy of 0.00001
                                                                      inch. When  the  company first
                                                                      began using the laser, it wasn’t
                                                                      supported  by any CAM soft-
                                                                      ware,  so it required  time-con-
                                                                      suming manual programming.

                                                                      Benefits abound
                                                                      ESPRIT  sent a  technician  to
                                                                      Paragon  Medical –  Southing-
                                                                      ton. The  technician  spent days
                                                                      working with Akerley to devel-
          Source: ESPRIT                                              op  a  post-processor that auto-

                                                                      matically generates the instruc-
          Paragon Medical – Southington’s first laser Swiss machine, a Citizen L220 Type 8, was installed in 2016.   tions needed to set up the laser
          Development of laser cutting processes continues to open new avenues of business for the shop.  and  perform  the  machining




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