Page 37 - MMI-Oct2022- upload

delarz explains the advantages
Challenge of the B-axis and stresses: “With
the equipment we have chosen,
Apex Tool Group GmbH (ATG) in Westhausen needed to grind motor and the S31 cylindrical grinding ma-
gear shafts to an accuracy of just a few µm and ensure the extremely
quiet running and long service life of its screwdrivers. The only cylindrical chine fully deserves the attribute
grinding machine available was the one purchased back in the early ‘universal’. If there is one cylin-
1980s. However, that needed to be laboriously reset manually over drical grinding machine that
and over again. Also, it was increasingly uneconomical. Set-up times deserves the name, then it’s
generally took twice or three times as long as the machining times. It the Studer S31.” After nearly
was also difficult to achieve the required accuracies in diameters and
cylindricity, especially with long, thin shafts. five months, the S31 cylindrical
grinding machine in Westhau-
Solution sen has proved that it completely
The company invested in the Studer S31 universal cylindrical grinding fulfills the tool manufacturers’
machine. The production engineers in Westhausen are now able to extensive requirements.
grind the entire range of shafts on just one machine. The machine is
easily accessible for workpiece and grinding wheel set-up, despite the Exemplary consultation
complete enclosure. It offers excellent working ergonomics in particular. The control
The production engineers benefit from much shorter set-up times in and service concept
comparison to previous grinding machines due to the special Quick-Set Mäule cites another important of the S31
function only available on Studer grinding machines. The user interface is aspect when making invest- cylindrical
very easy to understand. Graphics and dialogs clearly guide operators and ments in production systems: grinding
programmers through the input fields. The control also has a database “For a special technology like machine
with all the necessary grinding parameters. grinding, production engineers also offers
usually only have general ex- exceptional
pertise. This applies particu- advantages.
grinding wheel profile. As Schin- result. The experienced grinder larly to innovative equipment The user
interface is
delarz confirms, this reduces set- can adapt the suggested param- features on machines and their very easy to
up and non-productive times, on eters at any time in order to fur- specific advantages in relation understand.
the one hand. On the other hand, ther optimize the grinding pro- to individual requirements.” As Graphics
it also ensures higher accura- cess. “The S31 is, therefore, ideal Schindelarz adds, researching and dialogs
cies and better surfaces on the for use in the workshop. Any of current grinding technology clearly guide
ground components. our skilled workers trained in was not so easy initially. “But the operators
machining can also work flexi- Studer specialists advised us in and pro-
Ideal for programming in bly on the cylindrical grinding great depth and, above all, open- grammers
through the
the workshop machine. They do not require ly and honestly. We were able to
For Schindelarz, the control any specialized grinding knowl- develop our optimal cylindrical input fields.
concept of the S31 cylindrical edge. This gives us maximum grinding machine configuration The control
also has a
grinding machine also offers flexibility,” says Schindelarz. together in just a few steps,” he database
exceptional advantages. As he continues. This built the neces- with all the
underlines, the user interface Universal, thanks to B-axis sary trust to confidently invest necessary
is very easy to understand. The S31 cylindrical grinding in the expensive S31 cylindrical grinding
Graphics and dialogs clearly machine at Apex Tool Group in grinding machine. “It was also parameters.
guide operators and program- Westhausen has a wheelhead important for us that service
mers through the input fields. with a B-axis. The wheelhead and technical advisers are re-
The control also has a database can swivel in steps of 1°. It comes gionally present and can advise
with all the necessary grind- with two spindle drives, one and support us directly in pro-
ing parameters. “We call this equipped with a grinding wheel duction within a short period
StuderTechnology Integrated,” for straight plunging and the oth- of time. This is essential to guar-
explains Wecht. The machine er for angular plunging. This also anteeing that our current and
operator selects the parameters contributes to short set-up times forward-looking investment in
which the software suggests and maximum flexibility. “We the S31 will prove profitable in
based on the workpiece geom- can plunge-grind a workpiece the long run,” emphasizes Schin-
etries as well as the required straight and at an angle in one delarz. As he concludes, Studer
accuracies and surface quality. cycle without any set-up work. has completely fulfilled all rele-
These ensure that the cylindri- This means we can completely vant criteria with its specialists
cal grinding machine always re- machine almost all components and the S31 universal cylindrical
liably achieves a good grinding in a single clamping,” Schin- grinding machine.

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