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Challenge                             lent products, Blaser Swisslube    Source: Sigma Surgical Pvt Ltd
                                         helps manufacturers fully
   Sigma Surgical’s coolant was a        capitalize on the potential        “I am now convinced that a right   Before the
   challenge that led to unpredictable   of their machines and tools        coolant solution has a positive    change to
   tool wear affecting the stability of  and turn the metalworking          effect on the entire production    Vascomill
   the process.                          fluid into a key success factor –  process and the overall costs.     CFS 35, the
                                         a Liquid Tool.                     Also, the excellent after-sales    tool life on
   Solution                                                                 service from Blaser has been an    the Swiss
                                         Holistic approach of Blaser        added advantage.”                  type turning
   With Blaser Swisslube’s Synergy       Taking a holistic view on the                                         machine
   735 and Vascomill CSF 35, the         production process, the Blaser     Mehul Gothi                        varied
   company was able to reduce tool       coolant specialist recommend-      CEO                                from 57 to
   costs by almost 50% and achieve       ed to perform the tests with       Sigma Surgical Pvt Ltd             72m. Later,
   a stable process.                     Vascomill CSF 35 on the Swiss                                         120m was
                                         type turning machine and           machine was raised from 8.5        achieved
proach and offered to run a test         Synergy 735 on the 5-axis          to 13.7m. Before the change        consistently.
with the Blaser coolant solu-            VMC. From his experience he        to Vascomill CFS 35, the
tions. The produced part for the         knew that Vascomill CSF 35,        tool life on the Swiss type
test was a Twin Lock BCP Screw           a specially designed cutting       turning machine varied from
and Proximal Tibial Plate made           oil, will be great for this turn-  57 to 72m. Later, 120m was
of titanium.                             ing application in the Medical     achieved consistently.
Since 1936, Blaser Swisslube             segment. The oil is very low       The increased and consistent
has stood for lubricant solu-            in emissions and ensures a         tool life resulted in the overall
tions that offer measurable              highly clean working environ-      cost savings of `2.5 million per
added value and are gentle to            ment, which was important          year. Even though the coolant
people and the environment.              to Sigma Surgical.                 costs of Vascomill CSF 35 and
The family-owned Swiss com-              “Synergy 735 is an innovative      Synergy 735 were higher than
pany develops, produces and              formulation which outstands        the previous product, the in-
sells a comprehensive range              with an excellent surface quali-   vestment quickly paid off.
of metalworking fluids for a             ty and extremely low foaming”      For Sigma Surgical, its work-
variety of industries. With a            informs Pawar. With Synergy        force plays a highly important
team of application experts,             735, the tool life of the drill-   role and its safety is the com-
customized services and excel-           ing application on the 5-axis      pany’s first priority. “Hence,
                                                                            we prefer investing in tailored
                                         Source: Sigma Surgical Pvt Ltd     training programs. The stand-
                                                                            out feature of Vascomill CSF
                                                                            35 is the flash point of 310oC.
                                                                            Our facility is now smoke- and
                                                                            mist-free. This has helped us
                                                                            to maintain a pleasant and
                                                                            safe work environment for our
                                                                            team,” shares Gothi.

Proximal Tibial Plate                                                       Collaboration to follow
                                                                            Gothi is convinced that a right
                                                                            coolant solution has a positive
                                                                            effect on the entire production

www.mmindia.co.in                                                           | 37March-April 2021
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