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MANUFACTURING SOFTWARE






                         COMPETING ON A GLOBAL SCALE




                         Castle Precision Engineering has been using CGTech’s VERICUT CNC simula-
                         tion software for many years, protecting high-value customer components as

                         well as its own advanced machine tools. The company has now embraced the
                         efficiency and productivity gains offered by the Force module of the software.


































                                                                                                                Source: CGTech


                         Castle Precision Production Cell


                                   hile Castle supports   the two core areas of our pro-  defence optronics and hydrau-
                         W         a number of ad-     duction business, and both re-  lic actuation systems for con-
                                            industry
                                                                                     trol surfaces and landing gear.”
                                                       quire extremely high levels of
                                   vanced
                         sectors, such as Medical Devices   precision and machining ex-  Prismatic  parts  are  typical-
                         and Power Generation, the ma-  pertise. Over the years, we’ve   ly machined from relatively
                         jority – around 90 percent – of   carved out a niche for ourselves   straightforward materials, pri-
                         its circa £20m annual turnover   in manufacturing critical rotat-  marily aluminum alloys, along
                         comes from the Aerospace      ing  parts  for  the  aero  engine   with  some  steel  and  titanium.
                         and Defence sectors. To cater    market—failure of these parts   However, rotating aero-engine
                         to the diverse needs of its    can bring an airplane out of the   components usually involve
                         customer base, there are three   sky, so our OEM customers are   more exotic and difficult-to-ma-
                         focused sub-divisions that en-  not only trusting us with their   chine materials, including tita-
                         compass what the business has   reputations but also with the   nium and nickel-based super
                         to  offer:  Rotatives,  Prismatics,   safety of the pilots and passen-  alloys, where forgings valued
                         and Toolroom.                 gers whose flights they power.   up to US$100,000 for a single
                         Roy Yuile, Manufacturing En-  We also manufacture  a wide   workpiece are not uncommon.
                         gineering Manager, Castle Pre-  range  of  complex  prismatic   With a population of around 60
                         cision Engineering, explains:   products  to  very  exacting  tol-  CNC machine tools representing
          Source: CGTech  “Rotatives  and  Prismatics  are   erances for applications such as   the latest multi-axis manufactur-




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