NUM CNC Solutions has added an extremely flexible software option for power skiving to its renowned NUMgear family of gear production technology based on the company’s high performance Flexium+ CNC platform. This option provides CNC machine tool companies with the necessary technology to address a key market opportunity in the nascent compact gearbox manufacturing industry. It is now possible to design an entirely new generation of gear production automation that combines hobbing and skiving on a single machine. NUMgear, which had originally been developed specifically for gear hobbing applications, is continually improved to meet the industrial requirements, and currently provides solutions for a wide range of gear manufacturing processes.
The new power skiving software builds on the speed and precision of NUM’s advanced multi-level electronic gearbox (MLEGB). This extremely high-performance unit is capable of unprecedented speed and accuracy – it can handle up to 25,000 rpm on the leading axis and uses look-ahead algorithms to predict both the speed and acceleration of axes, reducing synchronization time. The MLEGB characteristics are user-defined in the part program. Any axis can be designated as leading or following, linear or rotary, and the ratio between the leading and following axes can be controlled by a user-defined fixed parameter or a dynamic machine-cycle variable (curve table).
The fact that multiple MLEGBs can be cascaded, a following axis in a dynamic gearbox can be used as a leading axis in another MLEGB, and either the leading or following axis in an electric gear box can be real or virtual adds to the flexibility. A single multi-role CNC machine tool that allows gear manufacturers to hob large gears and power skive smaller gears on one shaft or whenever tool space is limited – such as in a compact gearbox – would almost certainly be well received by the industry. CNC control technology, along with the necessary precision servomotors and drives, is now a reality thanks to NUM. The company’s new power skiving software option is compatible with anyFlexium+ CNC system running Flexium software version 4.1.00.00 or higher.
Image Source: NUM AG